1. Iron (Fe):
The primary element, making up the bulk of the alloy.
2. Carbon (C):
The most crucial alloying element in cast iron, typically present in amounts between 2.1% to 4%. This high carbon content distinguishes cast iron from steel.
3. Silicon (Si):
Usually present in amounts between 1% to 3%, silicon helps promote the formation of graphite and increases the fluidity of the molten iron.
4. Manganese (Mn):
Typically present in amounts of 0.5% to 1%, manganese helps to neutralize the effects of sulfur and increases the strength and hardness of the iron.
5. Phosphorus (P):
Usually present in small amounts (0.05% to 1%), phosphorus can increase fluidity and wear resistance but can also make the iron brittle if present in high amounts.
6. Sulfur (S):
Generally kept to low levels (below 0.15%) as it can cause brittleness. However, in some cases, it's intentionally added to improve machinability.
7. Trace elements:
Depending on the specific type of cast iron and its intended use, other elements might be present in small quantities, such as:
- Nickel (Ni)